A fresh, sharp bit
A dull edge rubs and burns even at correct feeds. When the numbers are right and it still scorches, a sharp cutter is often the fix.
Brown or black scorch marks along the cut, most often on the inside of curves or anywhere the machine slowed to change direction. The wood is not on fire - it is being cooked by a cutter that is rubbing instead of shearing, so the heat stays in the cut.
Quick answer. Burning means the chip load is too low: the bit is rubbing, generating heat it cannot carry away. The fix most beginners get exactly backwards is to feed faster, not slower - a thicker chip takes the heat out with it. Dropping the spindle RPM does the same thing by thickening the chip at the same feed.
These are ordered by how often they are the answer, not by severity. Check each in turn and stop at the first one that confirms.
Confirm it's this
Burns concentrate where the feed dropped - inside curves and direction changes - and the instinct to slow down makes them worse. A too-thin chip cannot carry heat, so it stays in the wood.
The fix
Feed faster, or lower the spindle RPM so the same feed produces a thicker chip. Both raise the chip load and pull heat out in the swarf. This is the single most common wood-cutting mistake and the fix is genuinely counter-intuitive.
Confirm it's this
You are running the spindle near its top speed and the feed rate cannot keep up, so each tooth shaves a sliver.
The fix
Lower the RPM to bring the chip load up at a feed your machine can actually hold. Use the calculator to see the chip load your RPM-and-feed combination produces.
Confirm it's this
Burning has worsened over the life of the bit and the edge looks rounded. A dull edge rubs even at correct feeds.
The fix
Replace the bit. A sharp cutter shears cleanly where a dull one burnishes and scorches.
Confirm it's this
The numbers say feed faster, but the machine loses steps or chatters when you do. The real limit is motion, not the wood.
The fix
Address the motion limit (acceleration, rigidity) so you can run the feed the chip load requires - see losing steps and chatter. On a very light machine, a smaller cutter lets you reach the needed chip load at a lower feed.
The consumables a fix like this usually calls for. Prices are live; we may earn a commission on a purchase, which never affects what we recommend.
A dull edge rubs and burns even at correct feeds. When the numbers are right and it still scorches, a sharp cutter is often the fix.
Diagnostic patterns are distilled from manufacturer documentation and established tooling references; where the community converges on a real-world tell, we state it. Exact feeds and speeds always come from the calculator, never invented here.